OUR CAPABILITIES
Engineering:
Our engineering department can design/detail all types of metal products such as: pressure vessel, structural steel, mining equipment, bridges, construction and forestry equipment etc...
We also use the services of specialized professional engineers (structural, welding and pressure vessels) in order for your product to conform to the Act and Regulations.
We prepare detailed drawings from specifications and conceptual drawings using CAD systems (SheetLightning, AutoCad and SolidWorks).
Fabricating:
We can completely shop fabricate assemblies 18ft wide and 20ft high with a weight of 40 tons. Larger assemblies can be fabricated in our yard using temporary shelters and mobile cranes.
We can roll plate up to a thickness of ½” x 12ft wide. We can form plate up to a thickness of 2” x 14ft wide or thicker for narrower plates (750 ton press brake).
Our CNC burning table is equipped with two plasma heads and four oxy-fuel torches. The tank area for plasma cutting is 17ft-6in wide x 33ft long.
Our welders are qualified to ASME section IX, CSA-W47.1 (steel) and CSA-W47.2 (aluminium).
Machining:
Our machine shop is fully equipped with a wide range of machine tools including lathes, milling machines, radial drills and a horizontal boring mill.
We can manufacture, modify or repair your product all in-house.
Sandblasting & Painting:
We have sandblasting (11ft wide x 11ft high x 32ft long) and painting facilities (16ft wide x 16ft high x 40ft long).
We use airless and conventional painting equipment.
Quality Assurance:
Baycar Steel Fabricating Limited is registered to ISO 9001 (see certification section for other qualifications).We implemented our first quality system in the 1980’s (Z299.3) and are working consistently towards continual improvement. It is our policy to provide our customer or the next person in the Company with quality products and information and we encourage each person to do every job right the first time.
Our Quality Assurance manual covers the entire operation of Baycar Steel Fabricating Limited. Procedures have been written for all stages of operation.
The Quality Assurance Department employs two persons: the Q.A. Manager and the Q.A. Inspector.
The Q.A. Department, in conjunction with all employees at all levels of the organization, assures that products meet the customer’s expectations and/or requirements.
Qualified welding supervisors, including one welding inspector, ensure weld quality at all times.
Our Quality Assurance Department performs exhaustive routine and planned inspections in accordance with customer specifications including:
- - Receiving Inspection,
- - In-process Inspection and
- - Final Inspection.
The painting process is also monitored by the QA department. The Paint Inspection Record includes:
- - Wet bulb temperature,
- - Dry bulb temperature,
- - Relative humidity,
- - Dew point
- - Surface temperature.
- - Sandblast surface profile .
- - Wet film thickness (mils).
- - Dry film thickness (mils).
All quality records are filed in the QA lab and made available to our customers when requested.
